| Quantity: | |
|---|---|
0000475
JINBIANDA
Technological Process
Product Design, Mold Making, Wax Injection Mold, Wax Mold Inspection, Tree Assembly, Hook Installation, Wax Mold Cleaning, Slurry Coating (including fine slurry, coarse slurry, and sealing slurry, with only one layer applied per day), Shell Mold Production, Drying in the Slurry Room, Wax Removal, Firing the Shell Mold in a Kiln at around 1200℃, Melting Steel into Molten Steel and adding additives, Pouring the Prepared Molten Steel into the Fired Shell Mold, Natural Cooling, Shell Knockout, Shot Blasting, Cutting, Grinding the Water Outlet, Sand Cleaning, Acid Soaking, Sandblasting, Inspection and Repair, Whitening, Packaging, and a series of post-processing steps until the pump components are completed and meet the required standards.
One of the main advantages of precision casting in hardware processing is its ability to create complex shapes. Components with intricate geometries, such as those with internal cavities or fine details, can be produced with relative ease. This is in contrast to traditional machining methods, which may face limitations when dealing with such complex designs. For example, in the production of high-precision valve bodies for plumbing systems, precision casting can ensure the accurate formation of the internal channels and sealing surfaces, which are essential for proper functionality.
The material selection in precision casting is also diverse. A wide range of metals and alloys can be used, including stainless steel, aluminum, and copper alloys. This flexibility allows manufacturers to choose the most suitable material based on the specific requirements of the hardware product. For instance, stainless steel precision castings are often used in applications where corrosion resistance is crucial, such as in the manufacturing of marine hardware or food processing equipment.
The standard nozzle is suitable for ordinary production processes, allowing for the completion of routine molding tasks. On the other hand, the reinforced nozzle is better suited for high-strength and high-viscosity materials, offering enhanced performance and durability. It excels in extreme environments, ensuring optimal production efficiency.
Technological Process
Product Design, Mold Making, Wax Injection Mold, Wax Mold Inspection, Tree Assembly, Hook Installation, Wax Mold Cleaning, Slurry Coating (including fine slurry, coarse slurry, and sealing slurry, with only one layer applied per day), Shell Mold Production, Drying in the Slurry Room, Wax Removal, Firing the Shell Mold in a Kiln at around 1200℃, Melting Steel into Molten Steel and adding additives, Pouring the Prepared Molten Steel into the Fired Shell Mold, Natural Cooling, Shell Knockout, Shot Blasting, Cutting, Grinding the Water Outlet, Sand Cleaning, Acid Soaking, Sandblasting, Inspection and Repair, Whitening, Packaging, and a series of post-processing steps until the pump components are completed and meet the required standards.
One of the main advantages of precision casting in hardware processing is its ability to create complex shapes. Components with intricate geometries, such as those with internal cavities or fine details, can be produced with relative ease. This is in contrast to traditional machining methods, which may face limitations when dealing with such complex designs. For example, in the production of high-precision valve bodies for plumbing systems, precision casting can ensure the accurate formation of the internal channels and sealing surfaces, which are essential for proper functionality.
The material selection in precision casting is also diverse. A wide range of metals and alloys can be used, including stainless steel, aluminum, and copper alloys. This flexibility allows manufacturers to choose the most suitable material based on the specific requirements of the hardware product. For instance, stainless steel precision castings are often used in applications where corrosion resistance is crucial, such as in the manufacturing of marine hardware or food processing equipment.
The standard nozzle is suitable for ordinary production processes, allowing for the completion of routine molding tasks. On the other hand, the reinforced nozzle is better suited for high-strength and high-viscosity materials, offering enhanced performance and durability. It excels in extreme environments, ensuring optimal production efficiency.
